BPB MEDICA™ operates with state-of-the-art production machinery and equipment and the entire production process is carried out in-house (from design to final packaging) in our Italian production plant. This allows us to be able to offer our customers a wide range of services and customization with the aim of finding the best solution to their needs.
PRODUCTION PROCESS CONTROL: Complete manufacturing process carried out internally, from design to final packaging.
RESEARCH & DEVELOPMENT: Constant research in order to increase production and quality standards while developing new products.
OEM & PRIVATE LABEL SERVICES: A la cart production, with customer’s brand name and custom color. Full-service support of Regulatory and Quality documentations.
MARKETING SUPPORT: Video tutorial, case report, presence at the major medical congresses, organization of training and courses.
QUALITY & REGULATORY DEP: Our primary aim is product quality and provide painstaking service. Our regulatory and quality teams conduct rigorous tests for this purpose.
PERMANENT STOCK: Top selling items are always available instock and can be shipped within 24 hours.
The production and assembly of our medical devices is carried out in our ISO 8 clean room, with the use of the latest technology and strictly in compliance with regulations. Our state-of-the-art cleanroom is fully equipped for biomedical manufacturing and assembly with the highest standards, including extremely advanced equipments for carrying out the processes and controls in process, such as:
- Catheter manufacturing
- Manual and automatic assembling
- Video microscope and UV control
- Tailored production solutions
A 100% statistical control is performed by department staff before products can be released for the subsequent packaging and labelling steps.
Medical device packaging is conducted inside the clean room environment to grant sterility maintenance and protection against microbial penetration. In our production plant we adhere to the highest quality standards and satisfy customer-specific requirements. All the packaging of our medical devices are made in our own production plant and customization on client request is always possible and our Technical Office is available for design and development of tailored packaging solutions.
- Single and double packaging
- Manual and automated pouch sealer
- Manual and automated sterile barrier blister packaging
- Primary and secondary labelling
- Tailored packaging solutions
Before being released for the final sterilization step, the products undergo a validation test to ensure package integrity by department staff.
BPB MEDICA™ is committed to contain the environmental impact of the manufacturing process, and covers the most of it’s energy requirements from the solar energy obtained from the rooftop photovoltaic (PV) solar cells. During the production process, effective measures are taken to reduce energy and materials consumption, in order to effectively reduce environmental pollution.
The processing of finished and semi-finished products involves a number of critical steps that are subject to specific controls in order to be certain that they are adequate and meet the specifications set. These processes consist in:
- Tip grinding
- Sandblasting and echogenic marker application
- Electropolishing and washing
- Laser marking
Before being released for the subsequent assembly steps, the products are carefully checked by means of a visual stereomicroscopic control and a dimensional control performed by department staff.
Our internal Moulding department allows us to be able to offer to our customers OEM products with greater control over the design, from manufacturing through process development. Our experienced staff works closely with our customers to develop new products, from prototypes through full-scale production.
Our plastic injection molding capabilities include:
- Horizontal molding
- Vertical molding
- Silkscreen printing on plastic components
- Semi-finished and finished product control
Following the molding of the components in some cases, depending on the product being processed, it is necessary to carry out the pre-assembly of the components, before carrying out the final assembly in the clean room. Before being released for the subsequent manufacturing steps, the products are carefully checked by department staff.
BPB MEDICA™ medical devices are sold internationally in over 70 countries. The top selling items are always available in stock and can be shipped within 24 hours, if necessary, to grant to our customers the shortest delivery time and a top level after-market service. The warehouse is managed using a specific computerised management program and the products movement and storage follows FIFO rules.
The sterilised finished product are held in the appropriate green area of the warehouse destined for the released finished product.